Modular biomass anaerobic digestion biogas production system, factory prefabricated scalable modules. Convert livestock manure, crop straw, palm waste and food organic waste into biogas for gas turbine & CHP power and heat supply. Digestate becomes organic fertilizer. CE & ISO certified, phased investment, fast deployment, compatible with PV+BESS hybrid microgrid, full EPC turnkey service.
Modular Biomass Anaerobic Digestion Biogas Production System
- 1. Standard Modular Scalable Design
- 2. Wide Biomass Feedstock Adaptability
- 3. Stable Mesophilic Digestion Process
- 4. Circular Dual Output: Biogas + Organic Fertilizer
- 5. Hybrid Microgrid Compatible
Modular Biomass Anaerobic Digestion Biogas Production System
Modular biomass anaerobic digestion biogas system, factory prefabricated standard digestion modules, skid-mounted for fast delivery. It converts agricultural biomass, livestock manure, food waste and organic sludge into biogas. Biogas can feed gas turbine or CHP unit for on-site power & heat supply. Digestate is high-grade organic fertilizer. CE & ISO certified, flexible phased expansion, compatible with PV+BESS hybrid microgrid, full EPC turnkey service.
- Standard Modular Scalable Design
- Prefabricated digestion modules, parallel expansion, phased investment.
- Wide Biomass Feedstock Adaptability
- Manure, straw, palm waste, food waste, fruit & vegetable processing residues.
- Stable Mesophilic Digestion Process
- Methane 55–65%, stable biogas output for continuous power generation.
- Circular Dual Output: Biogas + Organic Fertilizer
- Waste disposal + renewable energy + bio-fertilizer, ESG compliant.
- Hybrid Microgrid Compatible
- Biogas fuels gas turbine / CHP, works with solar and energy storage.
Modular Biomass Anaerobic Digestion Biogas Production System
Modular biomass biogas production system with standardized prefabricated digestion units. Adopts mature mesophilic anaerobic digestion technology, biogas methane content 55–65%. Raw biogas goes through desulfurization and dehydration before delivery to gas turbine or CHP for combined heat and power. Digestate is nutrient-rich organic fertilizer for farmland and plantations. Suitable for farms, agricultural parks, food factories, remote mining camps and organic waste centralized treatment stations. Full-life-cycle O&M service is available.
Important: Performance data based on stable mesophilic condition and qualified feedstock. Biogas yield varies with VS concentration, biomass type, retention time and ambient temperature. Biogas upgrading, auxiliary heating and biomethane filling are optional customized scope.
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Product Introduction
This modular biomass biogas system adopts standardized prefabricated anaerobic digestion modules, all core units are manufactured and pre-tested in factory, greatly reducing on-site construction work. Multiple digestion modules can be connected in parallel to increase capacity gradually without shutting down existing running units. The system runs under stable mesophilic anaerobic fermentation to degrade organic biomass materials and produce biogas.
After purification, biogas can be used as fuel for gas turbine or CHP generator for on-site power and heat supply. The digested digestate can be directly returned to farmland or further processed into commercial organic fertilizer. It can be matched with PV and BESS to build stable off-grid hybrid microgrid for remote sites. JUM Energy provides one-stop full-life-cycle service including factory pre-test, site installation guidance, commissioning, remote monitoring, inspection and overhaul.
Core Technical Parameters
| Item | Specification |
|---|---|
| Single Module Effective Volume | 100 m³ / 250 m³ / 500 m³ (customizable) |
| Expansion Mode | Parallel modular stacking, unlimited capacity expansion |
| Digestion Temperature | Mesophilic: 35 ~ 38 ℃ |
| Hydraulic Retention Time (HRT) | 22 ~ 30 days |
| Organic Loading Rate (OLR) | 1.2 ~ 3.2 kg VS/(m³·d) |
| Biogas Methane Concentration | 55% ~ 65% |
| Biogas Yield | 0.35 ~ 0.6 m³ biogas / kg VS |
| Acceptable Biomass Feedstock | Livestock manure, crop straw, palm fiber & sludge, food waste, fruit & vegetable residues |
| Main Structure | Carbon steel / stainless steel tank, anti-corrosion coating, integrated mixing device |
| Design Service Life | 15+ years |
| Control System | Automatic feeding, temperature, pH, liquid level, biogas pressure, remote SCADA |
| Certifications | CE, ISO9001, ISO14001, ISO45001 |
System Composition
Core Modular Anaerobic Digestion Unit
- Standardized prefabricated digestion tank, anti-corrosion coating for long service life
- Built-in low-speed stirring system to prevent stratification, sedimentation and crusting
- Air-tight sealing structure, low gas leakage rate, stable biogas collection
Complete Integrated Auxiliary Skid Package
- Biomass pretreatment skid: shredding, sand removal, impurity screening, homogenization
- Biogas collection pipeline, desulfurization, dehydration and gas metering unit
- Biogas storage membrane tank, emergency flare and safety protection assembly
- Digestate discharge, solid-liquid separation and fertilizer treatment system
- PLC intelligent control cabinet, remote data transmission and fault alarm system
- Gas leakage detector, flame arrester, pressure relief valve interlock safety system
Core Advantages
- Modular Phased Investment: Start with matched capacity, add modules later as biomass waste increases, no shutdown during expansion.
- Factory Prefabrication & Fast Deployment: Main modules finished in factory, short on-site construction cycle, less civil work.
- Wide Biomass Adaptability: Compatible with multiple agricultural and food organic waste, flexible raw material collocation.
- Stable Biogas Output: Mature mesophilic digestion process, stable methane content for continuous power generation.
- Circular Economy Solution: Dispose waste, produce renewable biogas and organic fertilizer simultaneously.
- Microgrid Integration Ready: Purified biogas can be supplied to gas turbine / CHP, cooperate with PV and energy storage.
Important Considerations
- All performance data is measured under stable mesophilic condition; actual biogas yield depends on feedstock quality and temperature.
- High lignin raw material, plastic, metal and gravel impurities must be removed by pretreatment.
- Biogas upgrading to pipeline-grade biomethane belongs to customized project scope with extra cost and lead time.
- Stirring equipment and sealing structure need regular inspection and maintenance to avoid gas leakage.
- Overseas delivery projects need local environmental and safety certification as custom scope.
Typical Application Scenarios
- Large Livestock & Poultry Farms: Treat manure, produce biogas for farm power, heating and fertilizer.
- Palm & Tropical Agricultural Plantations: Dispose palm sludge, fiber and agricultural residues for on-site energy supply.
- Food & Slaughter Processing Plants: Treat food processing sludge and organic waste for factory self-power supply.
- Remote Mining Camps & Rural Settlements: Off-grid biogas power, cooperate with PV+BESS hybrid microgrid.
- Organic Waste Centralized Treatment Station: Centralized disposal of regional biomass waste, biogas for CCHP.
Full-Life-Cycle Maintenance Service
JUM Energy provides comprehensive end-to-end full-life-cycle service for the modular biomass biogas production system:
- Factory pre-commissioning test, on-site installation guidance, commissioning and acceptance;
- 24-hour remote real-time operating-data monitoring, early-warning and fault diagnostic analysis;
- Regular site inspection, pump & valve maintenance, pipeline leak detection and flare functional test;
- Stirring system overhaul, sealing inspection, sensor calibration and anti-corrosion recheck;
- Long-term spare-parts supply and hands-on O&M technical training for customer operation team.
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